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Industrial Mezzanines: Durable & Custom-Built Solutions
Maximizing Your Space with Smart Solutions
Welcome to Mezzanines: Expanding Your Space Vertically
Are you looking to optimize your existing space, increase productivity, and enhance safety? Also referred to as "Platforms" offer an innovative solution. Explore our top-selling categories and top brands to find the perfect fit for your needs.
Top Selling Mezzanine Categories
Steel Mezzanines
Durable, strong platforms for space optimization in various applications.
Structural Mezzanines
Load-bearing framework, designed for heavy-duty storage and industrial applications.
Free Standing Platforms
Independent, bolted to floor, maximizes space, versatile applications.
Mezzanine Gates
Secure access points for safety on elevated platforms.
Platform Stairs
Safe, convenient access between levels for elevated spaces.
Mezzanine Railings
Protective barriers for safety on elevated platforms and walkways.
Mezzanine VRC's
(Vertical Reciprocating Conveyor): Efficient, space-saving material lifting solution.
Mezzanine Decking / Flooring
Supports heavy loads, durable, enhances workspace and storage areas.
Rack Supported Mezzanine
Safe, convenient access between levels for elevated spaces.
Platform Catwalks
Catwalk Provide a way to get there.
Aircraft Maintenance Mezzanine
Work Platforms For Aircraft.
Lookout Tower Mezzanine
Military and Law Enforcement
Features of High-Quality Mezzanines
Modular Bolt-Together Systems
Our mezzanines feature modular bolt-together systems that ensure quick and easy assembly. This design also allows for future reconfigurations, making it a flexible choice for growing businesses.
Sturdy Handrail with 4” Kick-Plate
Safety is paramount in any workspace. Our mezzanines come with sturdy handrails and a 4” kick-plate to prevent falls and ensure a safe working environment.
Heavy-Duty Columns & Base Plates
Built to last, our mezzanines are supported by heavy-duty columns and base plates, providing unmatched stability and strength.
Durable Powder-Coated Steel Components
All steel components are powder-coated with a 4-MIL finish, offering superior durability against wear and tear, even in abusive and corrosive environments.
How It Works
Experience the streamlined process of Material Handling USA’s Warehouse Solutions, guiding you from consultation to implementation with personalized solutions and ongoing support.
What Is A Mezzanine?
Mezzanines are elevated, open floors that can be found between existing building stories or in various applications like manufacturing plants and retail facilities. They provide an excellent solution for high-density storage and work areas. Also referred to as platforms they not only create extra floor space for expanding operations but also serve multiple purposes, including storage, offices, shops, and more. They offer enhanced security and are versatile additions to any space.
For high-value inventory or restricted areas, integrate Security Cages with your mezzanine layout for added protection.
Build Up, Not Out
Building up rather than out optimizes overhead space, freeing up valuable floor space for more profitable activities. Platforms offer a smart storage solution.
What Kind of Mezzanines Are There?
Platforms come in various types to suit different needs:
Even a pre fabricated mezzanine with a range tower pictured here. We Got It All!
- Freestanding: These are bolted to the floor and require no connection to walls or columns.
- Flush-Mounted: Installed directly against walls and columns to maximize space.
- Roof-Mounted: Suspended from the ceilings of buildings to free up floor space.
Decking Options
We offer various flooring options:
- Advantech: Enhanced strength and moisture resistance
- ResinDek: High-density composite flooring for heavy loads
- Diamond Plate: Durable steel decking
- Concrete Flooring: The most robust option
- Press-locked Grating: Ideal for specific industries
What are the most common types of mezzanines?
The most common types are designed to serve specific purposes and meet various industrial and commercial needs. Here are some of the most common types:
Storage, Office. Retail, Industrial, Multi Level, Freestanding, Rack Supported, Catwalk, Cleanroom, Observation Towers, Agricultural Platforms, and Custom Mezzanines:
The choice depends on the intended use, available space, load-bearing requirements, and budget constraints. platforms offer a versatile solution to optimize space and enhance functionality in a wide range of industries and applications
Storage Platforms
These platforms are primarily used for additional storage space in warehouses and distribution centers. They help maximize vertical space by creating a platform for storing goods and materials.
Office Mezzanines
Office platforms provide extra office space within an existing facility. They are often used for administrative functions, management offices, or as observation decks.
Retail Mezzanines
Retailers use platforms to create additional sales or display areas. These mezzanines are commonly found in malls, department stores, and large retail outlets.
Industrial Mezzanines
Industrial mezzanines are used in manufacturing facilities to house machinery, equipment, or additional production lines. They help optimize space and improve workflow.
Multi-Level Mezzanines
Multi-level mezzanines feature multiple tiers or levels to maximize space in tall structures. They are commonly used in facilities with high ceilings.
Freestanding Mezzanines
Freestanding mezzanines do not rely on building walls or columns for support. They are standalone structures and are often used in existing buildings to create extra floor space.
Rack-Supported Mezzanines
These mezzanines are built above new or existing pallet racks, utilizing the rack structure as support. They are common in warehouse environments to add storage capacity.
Looking for integrated storage? Pair your platform with our heavy-duty Pallet Rack Systems to boost your warehouse efficiency.
Catwalks
Catwalk mezzanines are typically narrow walkways used for maintenance, inspections, or access to equipment. They are often found in industrial settings.
Cleanroom Mezzanines
Cleanroom platforms are used in industries where contamination control is critical, such as pharmaceuticals and electronics manufacturing. They provide controlled environments for specific processes.
Observation Mezzanines
Observation platforms offer elevated vantage points for viewing activities below. They are used in facilities where monitoring or supervision is essential.
Mezzanines For Fitness Centers
Fitness Centers are often located in industrial setting buildings with high ceilings that allow for more space for equipment and clients to work out.
Agricultural Mezzanines:
These platforms are found in agricultural settings, such as barns and feed storage facilities. They provide additional storage or workspace for farm operations.
Features Of Mezzanines
Platforms offer a range of benefits, including:
- Improved Productivity
- Enhanced Safety
- Versatile Applications
- Maximized Space
- Multi-Story Access
- Quick Installation
- Durable Construction
- Flexible Designs
- Attractive Appearance
- Cost-Effectiveness
Custom Mezzanines
Custom platforms are designed to meet unique requirements. They can incorporate various features and layouts to suit specific business needs.
Can a Mezzanine Be Moved? Yes!
Most Platform Systems are movable within a building, provided they remain securely bolted to the floor for stability and safety. However, before relocating a mezzanine, it’s essential to ensure that the building can support the system’s weight in its new position.
View of Platform Flooring From Underneath
Bar-grate-mezzanine flooring provides durability and efficient use of space.
Enhance your space, increase productivity, and boost safety with platforms. Explore our options to find the perfect solution for your needs. Don’t waste valuable vertical space; build up, not out!
Explore more strategies to enhance your operations in our Logistics Arsenal for Warehousing and Logistics article.
Mezzanine Building Codes
Building codes may vary, but key considerations include:- Supporting a minimum of 100 pounds per square foot
- Compliance with fire, electrical, and sanitary regulations
- Safe access with stairs, platforms, and guardrails
- Fire-rated materials for platforms over 8 feet
- Providing means of egress for emergencies
Can A Mezzanine Be Freestanding?
Yes, some platforms systems can stand independently. Freestanding mezzanines are secured to the floor with bolts, requiring no connection to building walls or columns. This design eliminates structural barriers, making it an effective solution for creating additional floor space within existing buildings.
The Main Problem Platforms Solve
Mezzanines address critical challenges for businesses:
- Expanding operations in limited space. for instance a Mezzanine For Raised Office Space
- Efficiently utilizing vertical space
- Creating new use areas
- Adding secure levels for higher security
- Reducing build time
- Increasing safety
- Enhancing the aesthetic appeal
- Providing a cost-effective solution
Who Would Buy a Mezzanine?
Platforms are versatile structures that can be purchased by a wide range of individuals and organizations across different industries. Here are some examples of who might buy a mezzanine:
1. Aviation and Hangars:
Airports and private hangars may utilize platforms for maintenance, storage, and observation purposes. Mezzanines help make the most of the available hangar space.
2. Warehouses and Distribution Centers:
Warehouses often invest in mezzanines to maximize storage space and improve inventory management. Mezzanines create additional storage levels without the need for expanding the warehouse footprint.
3. Manufacturing Facilities:
Manufacturing companies may purchase platforms to house machinery, production lines, or additional workspaces. Mezzanines help streamline manufacturing processes and utilize vertical space.
3. Retailers:
Large retail stores and department stores use mezzanines to create additional sales or display areas. These elevated spaces can showcase products or provide shoppers with a unique experience.
4. Commercial Buildings:
Commercial buildings, such as office complexes, may use mezzanines to add office space, meeting rooms, or observation decks. Mezzanines enhance the functionality of the building without the need for major renovations.
5. Agricultural Operations:
Farms and agricultural facilities may invest in platforms for additional storage of feed, equipment, or workspace. Mezzanines can help keep agricultural operations organized.
6. Construction Companies:
Construction companies may purchase mezzanines to serve as temporary or permanent offices on construction sites. Mezzanines offer a convenient space for project management.
7. Pharmaceutical and Cleanroom Environments:
Industries requiring controlled environments, such as pharmaceutical manufacturing or cleanroom facilities, use mezzanines to create cleanroom spaces for sensitive processes.
8. Sports and Entertainment Venues:
Sports arenas and entertainment venues sometimes have platforms for VIP seating or private suites, enhancing the fan experience.
9. Educational Institutions:
Schools and universities may invest in platforms for additional classroom space, libraries, or study areas.
10. Healthcare Facilities:
Hospitals and healthcare facilities may use platforms to add administrative offices, storage, or patient waiting areas.
11. Hotels and Resorts:
Hotels and resorts may incorporate mezzanines for additional guest rooms or suites, offering unique accommodations.
12. Logistics and E-commerce Centers:
Logistics companies and e-commerce fulfillment centers use mezzanines for order processing, packaging, and storage.
13. Small Businesses:
Small businesses, such as automotive repair shops or boutique stores, may install mezzanines to create extra storage or office space.
14. Government and Military:
Government agencies and military facilities may use mezzanines for a variety of purposes, including storage, maintenance, and administration.
Ultimately, mezzanines are purchased by anyone looking to optimize space, increase functionality, and enhance operations within a given space. Their versatility and adaptability make them suitable for a wide range of applications and industries
Roll Formed Mezzanines
Lightweight yet sturdy, these mezzanines support heavy loads and are ready to assemble. Hybrid systems combining structural columns and roll-formed channels are available for higher loads and spans.
Feature Highlights
- Modular bolt-together systems
- Full-length columns for added stability
- Various decking materials
- Sturdy handrails with 4” kickplate
- Heavy-duty components with powder-coated finish
- Galvanized steel option
2000 Square Foot Platform
A giant 45′ x 45′ system optimized vertical space at Yamaha, increasing overall capacity for work-in-process. Safety measures ensured the mezzanine coexists with forklift traffic below.
Our Top Selling Mezzanine Brands
- Panel Built
- Wildeck
- Bluff Manufacturing
- Cogan
- Western Pacific
- Equipto
- Hallowell
- Hartland Steel Products
Picture: Car Dealership. Auto and Truck Dealership are often located in urban areas where real estate is expensive. We can help maximize use of space. Gives you more space to inventory and show cars. As well as more space for your shop and parts on hand.
Raised Platforms
Raised platforms maximize vertical warehouse space. They create additional floor levels, doubling available industrial space, and are cost-effective.
Custom Designed Work Platforms
Tailored work platforms can meet specific warehouse needs. Experts provide site visits, measurements, drawings, 3D rendering, and quotes for free.
Raised Platform Options
- Free-Standing Raised Platform: Maximizes floor space, allows traffic flow underneath, and is ideal for industrial storage, staging areas, and more.
- Rack Supported: Additional storage above or between pallet racks, perfect for pallets and industrial storage.
- Structural Raised Platforms: Ideal for expanding storage and offering flexibility for reconfiguration.
What else would a person looking for a platorm want to know
A person looking for a platform may want to know more about various aspects to make an informed decision. Here are some additional considerations and questions they might have:
1. Cost: Understanding the total cost of installing a platform is crucial. This includes not only the cost of the mezzanine itself but also installation, any necessary modifications to the existing space, and ongoing maintenance expenses.
2. Permitting and Regulations: Are there local building codes, permits, or regulations that need to be adhered to when installing a mezzanine? It’s essential to ensure compliance with all relevant laws and codes.
3. Customization: Can the platform be customized to meet specific space and functionality requirements? Customization options may include size, layout, load capacity, and aesthetic choices.
4. Load Capacity: What is the maximum load capacity of the mezzanine? This information is critical, especially for industrial and storage applications, to ensure safety.
5. Installation Time: How long will it take to install the platform? Understanding the installation timeline can help with project planning.
6. Maintenance: What kind of maintenance does the mezzanine require, and how often? Regular maintenance is essential for safety and longevity.
7. Accessories and Add-Ons: There are additional accessories available, such as safety gates, handrails, or stairs? These items can enhance safety and functionality.
8. Warranty: Does the manufacturer or supplier offer a warranty for the platform? Understanding the warranty terms and coverage is essential for peace of mind.
9. Future Expansion: Is it possible to expand or reconfigure the mezzanine in the future if business needs change? Modular and flexible designs can be advantageous.
10. Lead Time: How long will it take to manufacture and deliver the mezzanine? Understanding lead times is crucial for project scheduling.
11. Safety Measures: What safety features are included with the mezzanine, such as guardrails and safety gates? Safety should be a top priority.
12. Design Consultation: Does the manufacturer or supplier offer design consultation services to help create the most efficient and safe mezzanine layout for the specific space?
13. References and Case Studies: Can the supplier provide references or case studies from previous platforms installations? These can provide insights into real-world applications.
14. Material Options: What materials are available for the mezzanine structure and decking? The choice of materials can affect durability and aesthetics.
15. Lead Times and Delivery: How long will it take to receive the mezzanine after ordering, and what is the delivery process like?
16. Resale Value: Is the platform an investment that can increase the resale value of the property or be easily removed if needed?
17. Financing Options: Are there financing or lease options available to spread the cost of the mezzanine over time?
18. Local Installation Services: Does the supplier offer installation services, or will you need to find a local contractor for installation?
19. Customer Support: What level of customer support is available from the supplier in case of issues or questions after installation?
20. Sustainability: Are there environmentally friendly options available, such as recycled materials or sustainable manufacturing practices?
By addressing these questions and considerations, individuals looking for a mezzanine can make a well-informed decision that aligns with their specific needs and goals.
Why Choose Us
Over 30 Years Of Experience
We design and install the right storage solutions for your specific needs
Custom Options
We offer a range of customizable options to meet your unique needs
Customer Satisfaction
We are committed to excellent service and support, ensuring satisfaction with every purchase
Competitive Pricing
We offers competitive pricing, making it easy to find a solution that fits any budget
BETTER BUILT.
STRONGER BUILT.
PANEL BUILT.
Panel Built’s steel line fabricates powder-coated structural steel mezzanines and stair systems to your specifications—with custom sizes, heights, spans, decking materials and landings. Heavy-duty and long-lasting, Panel Built is your single-source mezzanine system provider.
Structural Mezzanine
Panel Built’s steel line fabricates powder-coated structural steel mezzanines and stair systems to your specifications—with custom sizes, heights, spans, decking materials and landings. Heavy-duty and long-lasting, Panel Built is your single-source mezzanine system provider.
Features
- Modular bolt-together systems
- Sturdy handrail with 4” kick-plate
- Heavy-duty columns & base plates
- Heavy-duty prefabricated stairs and accessories
- 4-MIL powder coated steel components provide a superior level of durability against abusive, corrosive applications
- Steel Construction
Utilize Unused Space in Your Facility – Go up! When we ask our installers how its going they say, “it’s going up boss!”
Rolled Formed Mezzanine
Panel Built roll-formed mezzanines are lightweight yet heavy-duty enough to support 150 psf loads. Constructed out of structural steel columns and roll-formed c-channel, these mezzanines come completely pre-fabricated and ready to assemble.
Features
- Modular bolt-together system for easy installation
- Full-length columns in corners used for handrail (added stability)
- A variety of decking materials available
- Heavy-duty side-mounted handrail with 4” kickplate
- Heavy-duty columns & baseplates
- Heavy-duty closed-riser stair systems
- Structural grade bolts and fasteners
- 4-MIL powder coated steel standard components provide a superior level of durability against abusive and/or corrosive applications
- Galvanized steel available
Applications
Storage Solutions
Maximize your warehouse capacity with mezzanines, creating additional storage space without the need for new construction.
Office Space
Elevate your operations with office spaces above or below the mezzanine, providing a clear view of production floors or additional administrative areas.
Clean Rooms and Paint Booths
Mezzanines can be designed to accommodate clean rooms or paint booths below, ensuring your workspace meets all necessary standards and requirements.
Support for Equipment
Use mezzanines to support heavy equipment, conveyors, and other industrial needs, optimizing your floor space and improving workflow efficiency.
Standard Decking Options
Advantech
Advantech decking is a high-quality product superior to ordinary plywood and OSB options due to its enhanced strength and moisture resistance.
ResinDek
ResinDek is a high-density composite flooring ideal for mezzanines requiring a solid floor that can withstand heavy loads from pallet jacks, carts, or dollies.
Diamond Plate
Steel diamond plate decking is highly durable and provides excellent traction, making it a great choice for industrial environments.
Concrete Flooring
The most durable option, concrete flooring, is perfect for mezzanines in need of extreme strength and longevity.
Press-Locked Grating
Commonly used in waste management, mining, and food service industries, press-locked grating is ideal for environments requiring excellent drainage and ventilation.
Panel Built Mezzanines feature
- Modular bolt-together system for easy installation
- Full-length columns in corners used for handrail (added stability)
- A variety of decking materials available
- Heavy duty side-mounted handrail with 4″ kickplate
- Heavy-duty columns baseplates
- Heavy-duty closed-riser stair systems
- Structural grade bolts and fasteners
- 4-MIL powder coated steel standard components provide a superior level Of durability against abusive and or corrosive applications.
- Galvanized steel available
For applications where higher live loads or greater clear spans are required, Panel Built can design a hybrid system which makes use of structural columns and beams as well as roll-formed channels to accommodate the special needs. Call or email today to speak with a Panel Built Modular Building Specialist about your upcoming project!
Sharon L. Hancey
First District TCE of Administrative Office of the Courts
The team was very supportive
“ They were extremely attentive in assessing our needs in Logan. They provided several plans to show us our shelving options. ”
Julie Froff
Assistant Clerck of
Third District Court
We Also appreciated, at the time of installation, the courteous and professional manner in which the installers conducted themselves.
“ We have been using the system now for about six moths and are happy to report that it has been a wonderful addition to our office. It is easy to operate and keeps our filing area neat and organized, and most importanly, providers us with unlemited space for growth at this time. We are completely satisfied with your product. ”
Lila Abersold
Visual Arts Coorndinator of Utah Arts Council
They were also great to work with.
“ The track and system Material Handling USA recently installed is working very well Your isntallation people were able to adjust the tracks on the uneven floor in our storage space. ”
Nancy Herd
Human Resources Manager of Ray Quinney & Nebeker
You guys are great! Thanks so much for working so hard to getus into our new space.
“ Thank you a million times for the these killer Jazz tickets! I am just so excited to go and rub shoulders with every other "pretentious" person in Material Handling USA! How Awesome! ”
Frequently Asked Question
Mezzanines are used to create additional space within an existing building. They are commonly used for storage, office space, clean rooms, and supporting industrial equipment.
The weight capacity of a mezzanine depends on its design and materials. Our mezzanines are built to support heavy loads, with options for various decking materials to meet your specific needs.
The installation time for a mezzanine varies depending on its size and complexity. Our modular bolt-together systems ensure a quick and efficient installation process.
Yes, our modular mezzanines can be easily disassembled and relocated, providing flexibility as your business needs change.
Getting started is easy! Contact us today for a free design consultation and let our experts help you create the perfect mezzanine solution.