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Spill Control and Secondary Containment

Spill Control and Secondary Containment Solutions

Protect your floors, employees, and environment with spill control products including containment pallets, berms, trays, leak diverters, absorbents, and drum storage products designed for warehouses, manufacturing plants, and industrial facilities.

Spill control and secondary containment products for industrial storage

What Is Spill Control and Secondary Containment?

Spill control refers to the products and practices that help contain leaks, drips, and spills before they spread across floors, contaminate drains, or create safety hazards. Secondary containment is a backup system designed to capture liquids if a primary container fails, leaks, or overflows.

Facilities that store drums, IBC totes, chemicals, oils, solvents, and other hazardous liquids need reliable hazardous liquid storage and containment products to protect workers, floors, and the surrounding environment. Spill containment pallets, berms, trays, and leak diverters are all part of a well-planned spill prevention strategy.

These products can help support facility safety programs, spill prevention plans, SPCC planning, SPCC containment requirements, and containment best practices when properly selected and used. Contact Material Handling USA to find the right products for your application.

Spill Containment Products We Offer

Material Handling USA provides a full range of spill control and secondary containment products for drum storage, IBC tote containment, chemical handling, leak management, and spill response. Here is an overview of the product categories available.

Spill Containment Pallets

Polyethylene pallets designed to hold drums and catch leaks, drips, or spills. Available in 1-drum, 2-drum, 4-drum, and larger configurations. Some models include drain plugs and optional ramps for easy drum loading.

IBC Spill Containment

Spill containment pallets and platforms built for IBC totes and bulk containers. Help contain leaks from large-volume liquid storage and can be used indoors or outdoors depending on the model.

Spill Containment Berms

Flexible and portable spill berms for temporary or permanent containment. Can support drums, IBC totes, tanks, vehicles, equipment washing, decontamination, and emergency containment needs.

Drum Storage and Collection

Drum funnels, collection centers, accumulation centers, drum sheds, and waste handling products. Help manage used oil, waste solvents, and other hazardous liquids during collection and disposal.

Spill Trays and Utility Trays

Compact containment trays for smaller containers, equipment, and workstations. Folding utility trays offer portable, space-saving containment for maintenance and field work.

Leak Diverters and Drip Pads

Leak containment products catch and redirect ceiling leaks, pipe drips, and roof drains. Leak diverters, drain covers, and boom diverters help manage water intrusion and unexpected leaks in warehouses and industrial facilities.

Absorbents

Absorbent pads, rolls, socks, and pillows for cleaning up oil, chemical, and water-based spills. Use absorbents as part of spill response planning and daily maintenance programs.

Drum Pumps and Accessories

Drum pumps, vents, faucets, funnels, and accessories for safe liquid dispensing and drum management. Help reduce spills during transfer, filling, and dispensing operations.

Spill Containment Pallets for Drums

Drum spill containment pallets provide a stable, leak-proof platform for storing 55-gallon drums. They are one of the most common and practical ways to add secondary containment to any drum storage area.

Spill containment pallets are available for different drum counts:

  • 1-drum pallets for small storage areas or single drum use
  • 2-drum pallets for paired drum storage in tight spaces
  • 4-drum pallets for standard drum storage setups
  • 6-drum and 8-drum pallets for larger operations and drum staging areas

Many drum spill pallets are made from recycled polyethylene for chemical resistance and long life. Optional ramps can make it easier to load and unload drums with a hand truck or drum dolly. Sump capacities vary by model, so it is important to match the pallet to the volume of liquid being stored.

Drum storage pallets can be placed indoors in maintenance shops, chemical storage rooms, and warehouse storage areas, or outdoors at loading docks and fleet service areas.

Spill containment pallet for drum storage in an industrial warehouse

IBC Spill Containment and Tote Storage

IBC tote spill containment pallet for bulk liquid storage

IBC totes (intermediate bulk containers) are widely used in manufacturing, chemical processing, food production, and distribution for storing and transporting large volumes of liquid. IBC spill containment pallets provide secondary containment for these containers.

IBC spill containment options include:

  • Single IBC spill pallets for one tote container
  • Double IBC spill pallets for side-by-side tote storage
  • IBC spill containment sheds for outdoor or covered storage
  • Spill platforms with integrated decking and forklift access

IBC containment products help prevent floor contamination, protect storm drains, and reduce cleanup time when leaks or overflows happen. Confirm chemical compatibility with the pallet material before ordering to make sure the product is rated for the liquids you are storing.

Need Help Choosing Spill Containment Products?

Our team can help you select the right pallets, berms, trays, and accessories for your facility.

Spill Containment Berms

Spill containment berms are flexible, portable containment systems that create a temporary or semi-permanent barrier around drums, tanks, IBC totes, vehicles, and equipment. They are used when permanent containment structures are not practical or when you need containment that can be deployed and moved as needed.

Common types of spill containment berms include:

  • Folding berms with foam walls that pop up when liquids enter
  • Drive-in berms that allow vehicles and forklifts to enter and exit
  • Collapsible berms that fold flat for easy transport and storage
  • Heavy-duty berms built from PVC-coated fabric for chemical and oil containment

Berms can be used for equipment washdown, decontamination, emergency spill response, fuel transfer, generator containment, and temporary drum or tank staging areas. Sizes range from small utility berms to large containment areas that can hold multiple IBC totes or vehicles.

Spill containment berm for outdoor industrial containment

Flexible Leak and Spill Containment

Not every spill containment need involves drums or large containers. Many facilities deal with ceiling leaks, pipe drips, equipment condensation, and unexpected water intrusion that can damage inventory, create slip hazards, and disrupt operations.

Flexible leak and spill containment products include:

Folding Utility Trays

Portable trays that fold flat for storage and pop open for quick spill containment under equipment, batteries, or small containers.

Drip Pads

Absorbent or containment pads placed under leaking equipment, pipes, or connections to catch slow drips and prevent floor staining.

Leak Diverters

Ceiling-mounted systems that catch roof leaks and redirect water into containers, keeping inventory and walkways dry.

Drain Covers and Boom Diverters

Block or redirect spills away from floor drains, storm drains, and sensitive areas during spill events or washdown operations.

Drum Funnels, Collection Centers, and Waste Handling

Managing used oil, waste solvents, and other hazardous liquids requires proper funnels, collection containers, and waste drum accessories. These products help reduce drips and splashes during liquid transfer and collection.

  • Drum funnels fit standard 55-gallon drum openings and help prevent spills during filling
  • Accumulation centers combine drum storage with secondary containment for waste collection areas
  • Collection centers provide organized, contained setups for multi-drum waste handling
  • Drum sheds offer covered, weather-protected storage for drums and waste containers
  • IBC sheds provide outdoor covered storage for IBC totes with built-in containment

Using the right drum accessories and collection products can help streamline waste handling, reduce contamination risks, and support safer drum management practices in maintenance shops and material handling operations.

Absorbents and Spill Response Products

Absorbents are the front line of spill cleanup. They soak up oils, chemicals, coolants, water, and other liquids quickly so you can contain a spill before it spreads. Common absorbent types include:

Absorbent Pads
Lay flat on spills for fast absorption
Absorbent Rolls
Cut to size for large spill areas
Absorbent Socks
Create barriers around spills and drains
Absorbent Pillows
Fit under equipment and in tight spaces
Spill Kits
Pre-packaged kits for quick response

Absorbent products are available for oil-only, chemical, and universal (all-liquid) applications. Industrial spill control starts with preparation. Keep spill kits near drum storage areas, loading docks, maintenance shops, and any location where liquids are handled or stored.

Common Applications

Spill control and secondary containment products are used across a wide range of industries and facility types. Here are some of the most common applications:

Warehouses

Drum storage, battery charging areas, loading docks, and maintenance shops

Manufacturing Plants

Chemical spill containment for storage rooms, production lines, machining areas, and coolant systems

Maintenance Shops

Oil spill containment, oil storage, waste fluid collection, parts washing, and equipment servicing

Chemical Storage Areas

Drum and IBC tote storage, hazardous liquid staging, and waste accumulation

Fleet Service Areas

Fuel dispensing, oil changes, coolant management, and vehicle maintenance

Loading Docks

Drum transfer, IBC offloading, spill prevention during receiving and shipping

Utility Sites

Transformer containment, fuel storage, generator areas, and outdoor equipment

Laboratories

Chemical bench containment, waste collection, and small-volume spill control

Oil Storage Areas

Bulk oil drum storage, lube room containment, and oil spill prevention

How to Choose the Right Spill Containment Product

Selecting the right spill control or secondary containment product depends on several factors. Here is a simple guide to help narrow down the options:

Factor What to Consider
Container Type Are you storing drums, IBC totes, small containers, or a mix?
Number of Containers How many drums or totes need containment at one time?
Liquid Type What liquids will be stored? Oil, chemicals, solvents, water, or acids?
Indoor vs. Outdoor Will the product be used indoors, outdoors, or both?
Sump Capacity Does the sump hold enough liquid to meet your containment needs?
Portability Do you need a permanent containment setup or something portable?
Chemical Compatibility Always confirm the pallet or berm material is compatible with the stored liquids.

If you are unsure which product is right for your application, contact Material Handling USA. Our team can help match the right containment solution to your facility and liquid storage requirements.

Why Choose Material Handling USA?

Material Handling USA is a nationwide supplier of warehouse solutions, safety equipment, and industrial storage products. We help facilities across the United States find, configure, and purchase the right spill control and secondary containment products for their applications.

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Wide Product Selection

Pallets, berms, trays, absorbents, drum accessories, and more

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Nationwide Service

Serving warehouses, plants, and facilities across all 50 states

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Expert Guidance

Help selecting the right containment products for your needs

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Industrial Focus

Built for real warehouse and industrial facility requirements

Frequently Asked Questions

What is secondary containment?

Secondary containment is a backup system designed to capture and contain liquids if a primary container such as a drum, IBC tote, or tank leaks, ruptures, or overflows. It helps prevent spills from reaching floors, drains, soil, or waterways.

What is the difference between spill control and secondary containment?

Spill control refers to the products and practices used to manage, clean up, and respond to spills after they happen. Secondary containment is a preventive system that catches and holds leaks before they spread. Many facilities use both as part of a complete spill prevention plan.

What products are used for drum spill containment?

The most common products are spill containment pallets, which hold one or more drums and catch leaks in a built-in sump. Other options include drum sheds, accumulation centers, and spill trays for smaller setups.

Do I need secondary containment for IBC totes?

If you are storing hazardous or regulated liquids in IBC totes, secondary containment is typically required or strongly recommended. IBC spill containment pallets and platforms are designed to fit standard IBC tote dimensions and provide leak protection.

What is a spill containment berm used for?

Spill containment berms create a flexible, portable containment area for drums, tanks, IBC totes, vehicles, and equipment. They are commonly used for temporary containment, equipment washdown, decontamination, fuel transfer, and emergency spill response.

Can spill pallets be used indoors and outdoors?

Many spill containment pallets can be used in both indoor and outdoor settings. However, outdoor use may require additional considerations such as rain covers, drain plugs, and weather-resistant materials. Check the product specifications for your intended environment.

How do I choose the right sump capacity?

Sump capacity should be large enough to contain the volume of the largest container stored on the pallet, plus any additional volume required by local regulations. When in doubt, contact Material Handling USA for guidance on matching sump capacity to your storage setup.

Can Material Handling USA help me choose spill containment products?

Yes. Our team can help you evaluate your facility layout, container types, liquid volumes, and regulatory needs to recommend the right spill control and secondary containment products. Call us at 1-800-326-4403 or contact us online.

Ready to Protect Your Facility?

Get the right spill control and secondary containment products for your warehouse, plant, or industrial facility. Contact us today for pricing and product recommendations.