Vertical and Modular Storage Solutions for Auto Parts Rooms

Vertical lift modules (VLMs) are automated storage and retrieval systems that use an internal elevator to deliver trays of parts directly to an operator at an ergonomic access window. The system stores trays in a tall, enclosed tower, using overhead space that would otherwise be wasted.

For auto parts rooms with thousands of SKUs and limited floor space, a VLM can be a major upgrade. Key benefits include:

• Recovers floor space by storing parts vertically in a compact tower footprint
• Reduces material retrieval times significantly compared to walking the shelves
• Eliminates the need for forklifts or ladders during standard operation
• Improves inventory accuracy with automated pick-to-light or inventory tracking
• Ergonomic delivery height reduces strain and injury risk for parts staff
• Can handle heavy cartridges (up to 5,000 lb depending on the model)

VLMs are especially useful for dealership parts departments and fleet maintenance facilities that manage a large volume of small to medium parts. The Vidir Vertical Lift System is one option available through Material Handling USA.

The Vidir Tire Carousel is a motorized vertical carousel designed specifically for high-density tire storage and retrieval. It maximizes overhead space to save up to 70% of floor space, with every tire accessible at the touch of a button.

Key features of the tire carousel:

• Up to 352 tires stored on a single standard carousel
• Accommodates tires up to 44 inches in standard models
• Store tires with or without rims
• Semi or fully automated systems available
• Delivers tires to the operator at an ergonomic height, reducing lifting injuries
• Security keypad and optional security gates
• Built-to-fit specifications for your space

Tire carousels are ideal for dealerships, tire shops, fleet service centers, and any facility that needs organized, space-efficient tire storage.

See how a tire carousel stores and retrieves tires in a compact vertical footprint.

Modular drawer cabinets (MDCs) are the go-to solution for organizing small to mid-size auto parts such as fasteners, sensors, gaskets, clips, fuses, bearings, and electrical components. Borroughs modular drawer cabinets can reduce storage footprint by up to 60% compared to standard shelving by using compartmentalized drawers that match the actual size of the parts being stored.

Key benefits for parts departments:

• Drawers can be sub-divided with partitions and dividers for precise organization
• Available in widths from 23 to 60 inches and heights from 27 to 59 inches
• Cabinets can be stacked up to five units high and attached side-to-side or back-to-back
• Single-drawer interlock prevents tipping from multiple open drawers
• Lockable drawers for security and loss prevention
• Available in multiple colors including black, blue, industrial gray, and red

MDCs are a practical upgrade for any parts room where small parts are getting lost, mixed up, or stored inefficiently in bins or tubs.

Bin shelving and parts shelving are the backbone of most auto parts rooms. These systems use steel shelving units with plastic bins, dividers, and labeling to organize parts by category, size, or part number.

Common options include:

• Box-Edge industrial shelving with high-density drawers for parts that need compartmentalized storage within a shelving system
• Rivet-span boltless shelving for fast assembly and flexible shelf spacing
• Flexi-bin shelving with adjustable plastic bins for parts counters and back-wall storage
• Commercial-grade steel shelving for general parts and supply storage

Borroughs high-density drawers can be added to Box-Edge shelving systems, combining the capacity of shelving with the organization of modular drawers. The new drawer design features roller-slide technology for smooth, soft-close operation.

Pallet rack is essential for storing bulky automotive parts that do not fit on standard shelving. Bumpers, hoods, fenders, doors, exhaust systems, transmissions, engines, and large boxed components all need heavy-duty rack storage with forklift access.

Options for auto parts rooms and warehouses include:

• Selective pallet rack for direct access to every pallet position
• Wide-span shelving for hand-loaded bulky items that do not require pallets
• Cantilever rack for long or irregularly shaped parts like exhaust pipes, trim, and moldings
• FastRak boltless shelving for quick-assembly bulk storage

Properly configured pallet rack keeps bulky parts off the floor, organized by part number or vehicle type, and accessible with standard forklifts or order pickers.

High-value auto parts need secure storage. Security cages and wire mesh partitions create locked, enclosed areas within your parts room or warehouse to prevent theft and unauthorized access to expensive components.

BeastWire mesh partitions from SpaceGuard Products are built with heavy-gauge wire mesh and fully framed panels. Common uses in auto parts facilities include:

• Catalytic converter and sensor storage (high-theft items)
• Electronic modules, control units, and diagnostic equipment
• Specialty tools and equipment
• Warranty cores and return staging
• Restricted access areas for controlled or hazardous materials

BeastWire panels feature growth channels that allow flexible panel configurations between wire mesh and existing walls. Sliding doors, swing doors, and service windows are available to match your workflow.

The parts counter is the front line of every parts department. A well-designed counter area with the right workstations, bin shelving, and staging space can reduce wait times, improve order accuracy, and make the daily workflow smoother for parts staff and technicians.

Storage and workstation options for parts counter areas include:

• Parts counters with built-in shelving, drawers, and bin storage behind the counter
• Will-call staging areas with labeled bins or shelves for pre-picked orders
• Receiving benches for checking in incoming shipments and sorting parts
• Packing tables for returns, warranty submissions, and outgoing shipments
• Heavy-duty workbenches for assembly, kitting, and inspection tasks
• Modular drawer workstations that combine a work surface with organized drawer storage underneath

Borroughs heavy-duty workbenches are available with hardwood, painted steel, or stainless steel tops in various widths. Workbench accessories can be added for tool storage, lighting, and parts staging.

When your parts room has used up all available floor space, a mezzanine or storage platform lets you add a second level without expanding the building. Panel Built structural steel mezzanines are modular, bolt-together systems that can be designed to fit your space.

Mezzanine features for auto parts applications:

• Custom sizes and heights to fit your ceiling clearance
• Load ratings to support shelving, parts, and foot traffic (typically 125 PSF or more depending on design)
• IBC-compliant stair systems with handrails and kickplates
• Swing gates for safe material loading and offloading
• Heavy-duty powder-coated steel for durability
• Standard decking options including Advantech and steel B-deck

A dealership in Kennesaw, Georgia installed a 10 x 24 foot mezzanine from Panel Built to add 345 sq ft of storage space above their vehicle service area. Similar configurations can work for parts storage, overflow inventory, or seasonal stock.

See how a mezzanine platform adds storage space above an existing work area.

Full Product Range

Vertical storage, shelving, drawers, racks, cages, mezzanines, and workstations

Nationwide Service

Serving auto dealerships and facilities in all 50 states

Design Assistance

Help with layout planning, product selection, and configuration

Responsive Support

Fast quotes, product guidance, and ongoing service

What are the best storage solutions for auto parts rooms?

The best auto parts room storage solutions depend on your inventory mix and space. Common options include vertical lift modules and vertical carousels for high-density automated storage, modular drawer cabinets for small parts, bin shelving for parts counters, tire carousels for tire storage, pallet rack for bulky items, mobile shelving for compact storage, security cages for high-value parts, and mezzanines for adding a second level of storage.

How does a vertical lift module work in a parts department?

A vertical lift module (VLM) stores parts on trays inside a tall, enclosed tower. An internal elevator retrieves the requested tray and delivers it to an ergonomic access window at counter height. The operator picks the parts, and the tray is returned to storage. This eliminates walking, climbing, and searching through shelves.

How many tires can a tire carousel store?

A standard Vidir Tire Carousel can store up to 352 tires on a single unit, depending on the model size and tire diameter. Models are available for tires up to 44 inches in standard configurations. Tires can be stored with or without rims.

What are modular drawer cabinets used for?

Modular drawer cabinets are used to organize small to mid-size parts like fasteners, sensors, gaskets, clips, bearings, and electrical components. Drawers can be sub-divided with partitions and dividers to create compartments that match the size of each part, reducing wasted space and making parts faster to find.

Can security cages protect high-value auto parts?

Yes. Wire mesh security cages create locked, enclosed areas within your parts room to restrict access to high-theft items like catalytic converters, electronic modules, specialty tools, and controlled materials. Options include sliding doors, swing doors, and service windows.

How much floor space can vertical storage systems save?

Vertical carousels can recover an average of 75% of floor space, and tire carousels can save up to 70% of floor space, according to the manufacturer. The exact savings depend on the model, height, and how the system replaces your current storage layout.

Can a mezzanine add storage space to a parts room?

Yes. A structural steel mezzanine adds a second level of usable space above your existing parts room floor. Mezzanines can support shelving, parts storage, and personnel. They are a practical option when floor space is limited and overhead space is available.

Can Material Handling USA help design an auto parts room?

Yes. Material Handling USA can help you evaluate your inventory, space, and workflow to recommend the right combination of storage systems for your parts department. Call us at 1-800-326-4403 or contact us online to get started.