Pallet Rack Installation for Inno-Vita Warehouse in Ogden, UT
Discover how Material Handling USA designed and installed a pallet rack system for nutritional supplement warehousing at Inno-Vita’s facility in Ogden, Utah.
Talk with a specialist. Call (800) 326-4403 or Email Sales@MH-USA.com
About Inno-Vita
Inno-Vita is a nutraceuticaland dietary supplement company based at 3149 Midland Drive in Ogden, Utah. The company specializes in the formulation, manufacturing, and distribution of health and wellness products, including vitamins, minerals, herbal supplements, and specialty nutritional formulas. Operating in Utah’s growing nutraceutical industry cluster, Inno-Vita requires warehouse storage infrastructure that can organize raw ingredients, packaging materials, and finished products while supporting efficient manufacturing and distribution workflows.
The Situation
Nutraceutical manufacturing operations handle a wide variety of inventory types at different stages of the production cycle. Raw ingredients arrive in bulk containers, packaging materials take up significant cubic space, work-in-process inventory needs staging areas, and finished products require organized storage be for e distribution. Managing all of these inventory categories in a single warehouse facility demands a storage system that maximizes vertical space and provides organized, accessible pallet positions.
Inno-Vita’s Ogden warehouse, a steel-frame metal building with high ceilings, had the vertical space to store inventory efficiently, but needed a pallet rack system designed to take full advantage of the building’s clear height. The warehouse also needed to accommodate forklift aisles, a mezzanine office area, and floor-level staging zones for incoming materialsand outgoing shipments.
The Solution
Material Handling USA designed and installed a selectivepallet rack systemthroughout the Inno-Vita warehouse in Ogden. The system features heavy-duty green teardrop uprights with orange step beams, configured in multiple rows with four to five beam levels per section to maximize vertical storage capacity within the building’s clear height.
The pallet rack layout was designed around the warehouse’s existing infrastructure, including the mezzanine office platform, overhead lighting, and building columns. Multiple rows of back-to-back and single-row racking provide high-density pallet storage while maintaining forklift aisles wide enough for safe and efficient material handling operations.
Features
Selective Pallet Rack Design
Every pallet position is directly accessible from the aisle, allowing immediate access to any SKU without moving other pallets. This is critical for nutraceutical operations that manage hundreds of different ingredientsand finished products.
Heavy-Duty Teardrop Uprights
Green teardrop-style column uprights provide structural strength and compatibility withstand ard beam connect or s. Cross-bracing between uprights adds lateral stability for tall configurations.
Step Beam Construction
Orange step beams provide a positive shelf surface for pallets while allowing beam height adjustments in 2-inch increments to accommodate varying load heights.
Multiple Beam Levels
Four to five beam levels per section maximize the building’s vertical clear height, providing substantial pallet storage capacity per square foot of floor space.
Back-to-Back Configuration
Rows of racking placed back-to-back share floor space between them, increasing storage density while maintaining full aisle access from both sides.
Concrete Anchor Installation
All uprights are anch or ed to the warehouse concrete slab with expansion bolts, providing structural stability and meeting seismic requirements for Utah installations.
Advantage
Selective pallet rack is the most versatile warehouse storage system available. Unlike drive-in racking, push-back systems, or flow rack, selective pallet rack provides direct access to every single pallet position from the aisle. For a nutraceutical manufacturer like Inno-Vita that manages hundreds of different raw ingredientsand finished product SKUs, this direct access is essential. Production schedules can call for any ingredient at any time, and distribution orders pull individual product SKUs that need to be located and retrieved quickly.
The tall, multi-level configuration installed at the Ogden warehouse maximizes the value of the building’s vertical clear height. Instead of stacking pallets on the floor, which limits stacking height and creates safety risks, the pallet rack system provides organized, stable storage positions at heights that would be impossible with floor stacking.
Benefits
Maximized Vertical Storage
Four to five beam levels per section utilize the full clear height of the metal building, converting unused overhead space into productive pallet storage positions. This dramatically increases the warehouse’s total pallet capacity without expanding the building footprint.
Inventory Organization
Defined pallet positions at each beam level allow the warehouse to assign specific locations to raw ingredients, packaging materials, work-in-process items, and finished products. This supports inventory t racking, lot control, and first-in-first-out rotation practices that are important in nutraceutical manufacturing.
Forklift Accessibility
Properly sized forklift aisles between rack rows allow reach trucksand counterbalance forklifts to operate safely and efficiently. Every pallet can be placed or retrieved without repositioning other inventory.
Scalability
Selective pallet rack systems are modular. Additional sections, beam levels, or entire rows can be added as Inno-Vita’s storage needs grow, without modifying the existing installation.
Safety Compliance
Properly installed pallet racking anch or ed to the concrete floor meets OSHA and local building code requirements for industrial storage. Cross-bracing and engineered load ratings ensure safe operation under rated capacity.
Return on Investment
The return on investment for pallet racking in a nutraceutical warehouse is driven by space utilization and operational efficiency. By storing pallets vertically across multiple beam levels, the warehouse accommodates significantly more inventory than floor stacking within the same building footprint. This delays or eliminates the need for a building expansion or a second warehouse facility, which would involve substantial lease costs, staffing, and logistics complexity.
Operational efficiency gains add further value. Organized pallet positions reduce the time workers spend locating materials, which speeds up both manufacturing ingredient pullsand distribution order picking. Faster material handling means higher throughput with the same workforce.
Installation and Project Process
Material Handling USA managed the Inno-Vita pallet rack project from design through completed installation at the Ogden warehouse.
Warehouse Assessment
Our team evaluated the building’s dimensions, clear height, floor slab thicknessand condition, column locations, overhead obstructions, and mezzanine placement. We reviewed Inno-Vita’s inventory profile, pallet sizes, load weights, and forklift equipment to design an optimized layout.
Custom Layout Design
The pallet rack system was designed to maximize pallet positions while maintaining safe forklift aisle widthsand clear paths around the mezzanine, loading areas, and building exits. Beam levels were set at heights matching the facility’s load profile.
Professional Installation
Our installation crew assembled uprights, installed beams, applied cross-bracing, and anch or ed all components to the concrete floor. The system was inspected, leveled, and ready for use upon completion.
Why This Matters for Ogden and Northern Utah Businesses
Ogden and the surrounding communities of Layton, Clearfield, Roy, and North Salt Lake are home to a growing concentration of manufacturing, distribution, and logistics operations. Utah’s nutraceutical industry alone accounts for billions of dollars in annual economic activity, with many companies operating warehouse facilities along the I-15 c or ridor between Ogden and Salt Lake City.
As these businesses grow, efficient warehouse storage becomes a competitive advantage. Pallet rack systemsallow Utah businesses to maximize their existing warehouse space, delay facility expansions, and operate more efficiently. Material Handling USA is based in Salt Lake City and provides pallet rack design, delivery, and professional installation services throughout northern Utah.
Frequently Asked Questions
What is selective pallet rack?
Selective pallet rackis a warehouse storage system that provides direct forklift access to every pallet position from the aisle. It is the most common and versatile type of pallet racking, suitable for operations that store a large number of different SKUs.
How much pallet storage can pallet racking add to a warehouse?
Pallet racking can increase a warehouse’s pallet storage capacity by three to five times compared to floor stacking, depending on building clear height and rack configuration.
Is pallet racking safe for seismic zones like Utah?
Yes. Pallet rack systems installed by Material Handling USA are designed to meet local building codesand seismic requirements. All uprights are anch or ed to the concrete floor, and cross-bracing provides lateral stability.
Can pallet rack accommodate different pallet sizes?
Yes. Beam heights are adjustable in 2-inch increments to accommodate varying pallet and load heights. Beam lengths can be specified to fit standard 40×48 pallets or custom pallet sizes.
How long does pallet rack installation take?
Installation time depends on the system size. A warehouse-scale installation like Inno-Vita’s typically takes three to seven days. Material Handling USA manages the entire process from delivery through completed installation.
Does Material Handling USA serve Ogden and northern Utah?
Yes. Material Handling USA is based in Salt Lake City and provides pallet rack services throughout northern Utah, including Ogden, Layton, Clearfield, Roy, and the I-15 c or ridor. Request a free pallet rack quote.
What types of businesses use selective pallet rack?
Selective pallet rack is used by manufacturers, distribut or s, 3PL providers, retailers, food and beverage companies, nutraceutical companies, and any operation that stores palletized inventory in a warehouse.
Our Process
Assessment
On-site facility measurement and needs analysis
Design
Custom layout engineered for your space and workflow
Delivery
All components shipped and staged at your facility
Installation
Professional assembly, leveling, and anch or ing
Project Results
Need Pallet Racking for Your Warehouse in Utah?
Material Handling USA provides free warehouse assessments, custom rack designs, and professional installation for pallet rack systems throughout Utah.
Request a Free Pallet Rack Quote
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