Aerospace Material Handling Solutions

Storage and Facility Solutions for Aerospace Operations

Aerospace manufacturing, MRO and supplier operations run on traceability, cleanliness and control. A mis-located fastener, an unlabeled bin of composite pre-preg, or a tool crib that cannot show who checked out a torque wrench is a finding waiting to happen — and in a shop working to AS9100, ITAR, or a prime contractor’s supplier quality manual, that finding stops work. Whether you build structures and components, overhaul engines and avionics, or supply tier-1 assemblies to an OEM, the right storage system is part of your quality system, not just your floor plan.

Material Handling USA designs and delivers the full range of storage aerospace facilities use every day — secured tool cribs and cage systems, high-density mobile shelving for small parts and kits, cantilever rack for long tube and sheet stock, modular cleanrooms and ESD-controlled rooms for electronics and composite work, kitting stations for line-side assembly, pallet rack for bulk and consumable inventory, and mezzanines and platforms for maintenance access. Because we supply every system ourselves, we can lay out an entire stockroom, tool crib or hangar support space around your actual part flow and audit requirements instead of forcing your operation to fit one vendor’s product line.

Every project starts with a free consultation and a scaled CAD layout. We measure your space, map fastener, tooling and component locations to the access and security level each one requires, and build a plan that fits your ceiling height, aisle and fire-code requirements, and budget. Below, explore aerospace storage by system, by the compliance requirements it needs to support, by the kind of operation you run, and by real aerospace and defense projects we have completed.

The projects that go wrong are rarely a capacity problem — they are a mismatch between how a space is stored and how the shop actually works. A tool crib without a service window turns every checkout into an interruption. Composite resins and adhesives kept on open shelving next to a machining cell create a flammable-storage finding waiting to happen. A cage sized for today’s headcount with no room to add a second workstation gets torn out again in two years. We plan for the audit, the headcount growth, and the daily walk from bench to bin — not just the square footage on the drawing.

Storage Built Around Aerospace Compliance

Aerospace storage is not just about capacity — it is one of the physical systems an AS9100 auditor, an ITAR compliance officer, or a prime contractor’s supplier-quality team will walk through. We design storage layouts with these published requirements in mind:

Hazmat and flammable-material storage. Composite layup shops keep resins, adhesives and cleaning solvents that fall under OSHA’s flammable and combustible liquids rule (29 CFR 1910.106) and NFPA 30 storage guidance. Dedicated cage or cabinet storage separated from ignition sources and general stock keeps these materials organized and out of the main aisle, ahead of an EHS walk-through — your safety team still determines the specific quantities, cabinet ratings and separation distances required for your facility.

We design and supply the physical storage and enclosure systems described above. We are not an AS9100 registrar, ITAR compliance consultant, or safety authority — your quality, export-control and EHS teams remain responsible for certification, access policy and regulatory compliance. Requirements referenced above come from the IAQG’s published AS9100 standard, the U.S. Department of State’s ITAR regulations, OSHA’s published flammable-liquids standard, and the ESD Association’s ANSI/ESD S20.20 standard.

Aerospace & Defense Projects

Real aerospace and defense storage work we have completed, with client-approved details:

Aerospace Manufacturing Warehouse Racking: Triumph Gear SystemsStructural and cantilever pallet rack installed for a gear and gearbox manufacturer supplying commercial and military aerospace programs.

ESD-Controlled In-Plant Offices and Test Rooms: Tycon SystemsModular, ESD-flooring in-plant offices and test rooms built inside an existing electronics manufacturing facility.

Storeganizer for Aerospace and Defense Parts StorageHigh-density Storeganizer vertical carousel pockets sized for small, high-value aerospace and defense hardware and kits.

Aviation and MRO Parts StorageHigh-density Storeganizer pockets and mobile shelving for aviation MRO spare parts, sized around SKU count rather than square footage.

How We Build Your Storage Plan

Aerospace Storage FAQ