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Storeganizer Specifications: Pocket Sizes, Textile Grades and Rack Parameters

Every standard US pocket style with pick-location counts per bay, the four textile grades and what each is specified for, rack dimensions we need to quote, the options list, and Picking Hive specifications with reference numbers.

Storeganizer pocket label holders with barcodes for scan-verified picking

Standard pocket styles and pick locations per bay

These are the standard US pocket styles MH-USA quotes from. Location counts assume a full four-row-deep configuration in a 42″ deep bay. Mixed pocket sizes within a single bay are standard and cost nothing extra.

Pocket style Opening (W x D x H) 96″ bay 108″ bay 144″ bay Typical contents
Extra Small 12″ x 12″ x 6″ 252 288 396 Fasteners, washers, connectors, seals, sachets, sample kits
Small 12″ x 12″ x 12″ 126 144 198 Boxed spares, fittings, valves, PPE, e-commerce singles
Medium 18″ x 12″ x 14.5″ 65 80 110 Cartons, hoses, apparel polybags, repair kits
Large 18″ x 20″ x 14.5″ 45 55 75 Bulkier cartons, moulded plastics, sub-assemblies
Extra Large 24″ x 20″ x 18″ 28 28 44 Large cartons, bagged goods, light bulky returns

Custom pocket dimensions

If none of the standard styles suits your parts, pockets are made to order. The manufacturer’s Quantisizer process measures the actual items and the available space, and pockets are tailored to both. This is worth doing when a single dominant SKU family drives the whole configuration.

Textile grades

The fabric specification determines both how much load a column carries and how much abrasion it tolerates before it wears. Tiger+ is the standard specification for most warehouses; heavier or sharp-edged parts and very high pick rates move up the range.

Grade Fabric weight Load per column Abrasion resistance Specified for
Tiger 3 oz approx. 70 lb 50,000 cycles Light, low-turn inventory in clean environments
Tiger+ approx. 100 lb 150,000 cycles The standard specification for most warehouses
Tiger++ approx. 140 lb 300,000 cycles Heavier parts and high-touch pick faces
PC380 13 oz approx. 165 lb 500,000 cycles Heavy, abrasive or sharp-edged parts, very high pick rates
NexTTex approx. 30% lighter than PC-coated Confirmed per build High, with excellent UV resistance 100% recyclable polypropylene membrane; stated 50% lower carbon footprint

Manufacturer figures from the US textile range. The system is rated by the manufacturer at up to 220 lb (100 kg) per column with up to a 10-year rip-and-crack warranty. The rated load for your build is confirmed in writing on your quote before manufacture.

Diagram of the five standard US Storeganizer pocket sizes XS to XL with opening dimensions and pick locations per 96 inch bay
The US standard pocket range; pick-location counts shown for a 96″ bay.
Cutaway diagram of a Storeganizer pocket showing width, depth, height, label holder, divider and front cover options
Pocket anatomy: dividers, front covers, front stops and label holders are specified per pocket size.

Rack parameters and compatibility

Storeganizer columns installed in existing pallet rack in an operating warehouse

The top suspension bar is universal: columns hang from the beam of virtually any pallet rack regardless of manufacturer or beam profile, with no drilling, welding or rack modification. What we need to quote is five dimensions.

  • Bay inner width — commonly 96″ or 144″ in US configurations
  • Bay inner depth — commonly 42″, sometimes 48″
  • Usable bay height — standard configurations at 96″, 108″ and 144″
  • Beam height — typically around 4″
  • Beam depth — typically around 2.5″

Pockets hang up to four rows deep front to back. The front columns are light enough to roll sideways by hand when loaded, so the rows behind stay accessible without a ladder or a lift. Nothing is anchored to the floor, so the entire installation is removable — which matters in a leased building.

Options and accessories

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Front stops

A raised front edge that keeps loose parts from working their way out of an open pocket.

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Front covers

Close the pocket face against dust, airborne contamination and light.

In-pocket dividers

Split a pocket into two or more locations so several small SKUs can share it.

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Label and barcode holders

Fitted to every pocket face for location labels or scannable barcodes.

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Screw-free assembly

A tool-free click assembly option; a column can be installed by one person in minutes.

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Included per bay

Textile module, front stopper, label holder and four custom steel top fitting bars per bay as standard.

Picking Hive: mobile unit specifications

The Picking Hive is the same pocket system in a self-supporting mobile frame on a standard pallet footprint — no rack, no installation, set up by one person in minutes.

Size Reference number Pocket (W x D x H) Pocket max weight Pockets Frame (W x D x H) Frame max weight
Extra Small PH-XS-US-404154 14.5″ x 19.5″ x 6″ 44 lb 60 48″ x 42″ x 76.5″ 1,320 lb
Small PH-S-US-404920 14.5″ x 19.5″ x 12″ 44 lb 30 48″ x 42″ x 76.5″ 1,320 lb
Medium PH-M-US-404921 14.5″ x 19.5″ x 20″ 44 lb 18 48″ x 42″ x 76.5″ 792 lb
Specification sheet for the extra small Storeganizer Picking Hive pocket and rack configuration
Extra small Picking Hive specification.
Specification sheet for the small Storeganizer Picking Hive pocket and rack configuration
Small Picking Hive specification.

Configure your bays and get the bill of materials

The free Storeganizer Designer covers bay height, pocket style, bay count, textile grade and options, and returns the pick-location count, a 3D view and a bill of materials.

Open the Storeganizer Designer All free design tools

Frequently asked questions

What are the standard Storeganizer pocket sizes?
Five standard US pocket styles: extra small 12″ x 12″ x 6″, small 12″ x 12″ x 12″, medium 18″ x 12″ x 14.5″, large 18″ x 20″ x 14.5″ and extra large 24″ x 20″ x 18″. Made-to-order dimensions are available after a Quantisizer survey of the actual items.
How many pockets are there per bay?
For a full four-row-deep configuration in a 42″ deep bay: a 96″ high bay gives 252 extra-small, 126 small, 65 medium, 45 large or 28 extra-large locations; a 108″ bay gives 288 / 144 / 80 / 55 / 28; a 144″ bay gives 396 / 198 / 110 / 75 / 44.
What is the load capacity?
Per column it depends on the textile grade: roughly 70 lb for Tiger, 100 lb for Tiger+, 140 lb for Tiger++ and 165 lb for PC380, and the manufacturer rates the system at up to 220 lb (100 kg) per column. Individual pockets on the Picking Hive frames are rated at 44 lb. The rated load for your specific build is confirmed on your quote.
What rack dimensions do you need from me?
Bay inner width, bay inner depth, usable bay height, beam height and beam depth. Standard US bay parameters are 96″ and 144″ clear widths, 42″ or 48″ depth, and beam heights around 4″ with 2.5″ beam depth. The top suspension is universal across rack manufacturers.
What is NexTTex?
A newer textile option: a 100% polypropylene, 100% recyclable membrane the manufacturer states is as strong as PVC-coated fabric, around 30% lighter, with no plasticiser migration, retained flexibility and excellent UV resistance, and a stated 50% reduction in carbon footprint.
What warranty applies?
Up to a 10-year rip-and-crack warranty on the textile pockets. The system is maintenance free — no drives, motors, power, software or annual service contracts.

Related Storeganizer reading

Choosing a pocket size without guessing

Pocket size is the one specification decision that is genuinely difficult to reverse cheaply, because it determines how many locations a bay yields. Getting it right is a matter of measuring the right item rather than the average item.

A method that works

1

Take the largest item in the group

Not the typical one. A pocket sized to the average will not close around the outlier, and the outlier is the SKU that ends up back on a shelf.

2

Add handling clearance

An operator has to get a hand in and a part out without fighting the opening. Roughly an inch in each direction is usually enough.

3

Check the weight

Up to 44 lb (20 kg) per pocket and 220 lb (100 kg) per column. Dense small parts hit the weight limit long before they fill the volume.

4

Split the group if it spans sizes

Two pocket sizes in one bay is normal and usually better than one compromise size. Configurations mix sizes freely.

Where a divider beats a smaller pocket

For very small, low-volume SKUs, a divider inside a standard pocket creates two addresses without introducing another pocket size into the configuration. That keeps the bill of materials simple and leaves the option of removing the divider later if stock depth grows. Front stops do the same job for items that would otherwise roll or slide forward.

Textile grade follows handling, not weight

The textile grades differ in abrasion resistance rather than in capacity. Choose on how often a pocket is reached into and what the part does to the fabric on the way out: a pocket picked a hundred times a day with sharp-edged castings is a different specification from one holding polybagged apparel and picked weekly. Abrasion-cycle ratings for each grade are in the table above; our team confirms the grade against your pick rates before quoting, and every grade carries the same up-to-ten-year warranty.

If you would rather see the counts than read about them, the Storeganizer Designer returns pockets, columns and total pick locations for whatever bay dimensions and pocket size you enter.

Send us five dimensions and we will quote it

Bay inner width, depth and usable height, plus beam height and depth. Add a note on what you are storing and we will specify the pocket style and textile grade.

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