Pallet Rack Installation for JS Construction at Mohawk Flooring in Calimesa, CA
How Material Handling USA installed a pallet rack system for JS Construction at a Mohawk flooring distribution warehouse in Calimesa, California.
Talk with a specialist. Call (800) 326-4403 or Email Sales@MH-USA.com
About JS Construction
JS Construction is a construction and general contracting firm based in Calimesa, California. They managed the warehouse build-out for a Mohawk flooring distribution facility, which required a professional pallet rack system to store large carpet rolls, tile pallets, and flooring materials. The warehouse needed organized, high-capacity storage that could handle heavy flooring inventory while maintaining efficient forklift access for loading and distribution operations.
The Situation
JS Construction was managing the build-out of a Mohawk flooring distribution warehouse in Calimesa, California. The facility needed a completepallet rack system to store and organize large carpet rolls, tile pallets, hardwood flooring, and related materials. The warehouse features high ceilings, wide aisles for forklift traffic, and location labels for organized inventory management — all requiring a robust racking system designed to handle the weight and size of flooring products.
JS Construction reached out to Material Handling USA for a turnkey installation that would be ready for immediate use by the Mohawk distribution team.
The Installation
The completed installation features blue-teal uprights with orange step beams, wire mesh decking on every level, and clear location labels (C, D) on the beams for organized inventory t racking. Large carpet rolls and palletized flooring materials are stored across multiple levels, with wide aisles providing ample room for forklift operations. A Material Handling sticker is visible on the installed rack, confirming the professional installation.
The Solution
Material Handling USA provided a complete pallet rack installation package for the Mohawk flooring warehouse:
9 Uprights
Heavy-duty teardrop uprights anchored to the warehouse floor provide the structural framework for the entire racking system, supporting multiple beam levels of heavy flooring inventory.
96 Step Beams
Step beams installed across all bays and levels create secure shelf surfaces designed to support wire mesh decking and heavy palletized loads of carpet, tile, and flooring materials.
96 Wire Decks
Wire mesh decking on every beam level provides solid shelf surfaces for pallets and loose items while maintaining fire sprinkler compliance and air circulation throughout the system.
Lift Rental & Installation
Material Handling USA co or dinated scissor lift rental and provided a professional installation crew to assemble, anchor, and complete the entire system on-site in Calimesa.
Our Process
Planning
Worked with JS Construction to design the rack layout for the Mohawk warehouse footprint, accounting for forklift aisles, column locations, and product dimensions.
Delivery
Shipped all 9 uprights, 96 step beams, 96 wire decks, and anchoring hardware to the Calimesa, CA warehouse site.
Installation
Professional crew assembled and anchored the complete rack system with scissor lift equipment for upper-level beam and wire deck placement.
H and off
Final walkthrough with JS Construction to confirm layout, labeling, and structural integrity be for e the warehouse went operational.
Results
Frequently Asked Questions
Does Material Handling USA install pallet rack in California?
Yes. Material Handling USA provides nationwide pallet rack installation services, including projects throughout California. The team co or dinates delivery, equipment, and professional installation crews for projects of any size.
What type of pallet rack is best for storing flooring materials?
Selective pallet rack with step beams and wire mesh decking is ideal for flooring distribution warehouses. The step beam design accommodates various pallet sizes and the wire decking provides solid shelf surfaces for heavy carpet rolls, tile pallets, and flooring materials.
How many pallets can a pallet rack system hold?
The number of pallet positions depends on the system size. A typical installation with 9 uprights and multiple beam levels can hold dozens of pallets. Material Handling USA designs each system to maximize pallet positions based on the warehouse dimensions and product types being stored.
What are step beams in pallet rack?
Step beams are a type of pallet rack beam with a stepped or flanged top surface that supports wire mesh decking. They are the most common beam type in selective pallet rack systems and provide a secure shelf surface for palletized goods.
Need Pallet Rack for Your Warehouse?
Material Handling USA provides professional pallet rack design, delivery, and installation services for warehouses and distribution centers nationwide.
Shop at Material Handling-USA.com
Need rack components or warehouse supplies? Shop online for fast delivery:
Shop pallet rack & accessories →
Ready to Get Started?
Contact our team for a free design consultation and quote.
Ready to configure your pallet rack system?
Use our guided BuildQuote tool to choose the right configuration, review your parts and submit it for checkout or a formal quote.