Fleet and Municipal Garage Tire Storage Racks in Utah

City and county fleet garages, UDOT road sheds, school bus depots and transit shops store a wider range of tire sizes than any tire shop, and they all get re-shod in the same short window. Here is how to lay that out without losing an aisle to floor stock.

Heavy steel tire racking in a municipal fleet maintenance garage holding oversized commercial truck and light-duty tires upright on their tread

Mixed sizes

Sedan to single-axle

Seasonal peak

Winter/summer swap

Tread-up

Storage orientation

Tagged by unit

Not by department

One building, every tire in the fleet

A city or county fleet garage, a UDOT road shed, a school district bus depot and a transit maintenance shop
all share the same storage problem: they hold tires for a mixed vehicle roster, not a retail size range. A
sedan tire, a plow-truck tire and sometimes a bus tire can all be waiting in the same building at once, along
with take-offs and the sets currently out of season. Utah’s climate adds the second half of the problem —
a real winter tire changeover that concentrates a large share of the fleet’s tire population into a few weeks
twice a year.

Treated as a single undifferentiated pile, that mix fills a garage fast and turns into floor stock beside
the bay doors. Treated as bands by size and season, with racking pitched to each band and tagged by vehicle
unit rather than department, the same population fits a defined footprint and stays out of the way of the
work.

What usually goes wrong

One compromise level pitch. Averaging a plow-truck tire and a sedan tire onto the same
shelf spacing wastes clear height everywhere and still crowds the heavy tires.

No aisle sized for the equipment. Once truck-size tires are involved, they are usually
moved by pallet jack or forklift, and the rack footprint alone does not define the aisle that equipment
needs.

Tracking by department instead of by unit. A “PD tires” pile is not a position; a set
tagged to a specific unit number is.

Sizing for an average week. The changeover peak is the only week that matters for
capacity.

A heavy-duty steel tire rack run in a public works garage holding large commercial truck and mixed fleet tires upright on tread with a forklift aisle in front

Band the fleet before you plan the run

A mixed fleet garage is easier to size than it looks once the population is split into bands rather than
treated as one number.

  • Light-fleet tires. Sedans, SUVs and light pickups — the highest turnover band, best kept at working height near the bay they are fitted in.
  • Medium and single-axle truck tires. Service trucks, box trucks and plow trucks. Heavier and wider; belongs on lower, wider-pitched levels handled by equipment, not by hand.
  • Seasonal duplicate sets. Winter and summer/all-season sets for the same vehicles, which roughly doubles the tire count for whichever season is currently in the garage.
  • Take-offs and scrap awaiting disposal. Give this population an explicit home and a standing removal schedule, or it becomes the pile that ends up in the aisle.
  • Aisle and equipment path. Confirm what will actually move tires — hand truck, pallet jack, forklift — before fixing an aisle width; the equipment decides it, not the rack.
A worker moving a heavy commercial tire toward a steel rack level in a wide municipal garage aisle, tires stored upright on tread

Pitch by band, not by average

Light-fleet band at working height, close to the fitting bay.

Truck/plow band lower, wider-pitched, on levels reachable by the equipment that handles
them.

Off-season band can sit higher — it is only touched twice a year.

Levels stay bolted-beam, re-pitchable with hand tools, so a change in fleet mix does not mean new steel.

Specifying the run: a five-step method

The same method we use across this cluster applies here, adjusted for the wider size range and the
seasonal peak: for the engineering side of oversized commercial tire loads specifically, see
heavy-duty truck tire storage racks.

1

Count by band, at peak

List light-fleet, medium/truck and seasonal-duplicate populations separately, counted at the changeover peak rather than an average week.

2

Measure the widest and tallest tire per band

Two numbers per band. Truck and plow tires typically need both a wider level pitch and a deeper level than light-fleet sizes.

3

Fix the equipment aisle, then divide the wall

Confirm the aisle width your handling equipment needs before laying out bays; the aisle is fixed, the racking gets what is left.

4

Pitch levels per band; check the real overhead limit

Set each level from its band’s tallest tire plus handling clearance, and let the lowest overhead obstruction — lighting, doors, any overhead fire protection — set the top level.

5

Tag by unit number and set a removal schedule

Positions tracked by vehicle unit, not department, plus a standing schedule for take-offs. Without it, positions bought for stock quietly fill with orphaned tires.

Steel tire rack levels holding a mixed range of fleet tire sizes from light sedan to heavy truck, upright on their treadBands, not an averageLight-fleet, medium/truck and seasonal-duplicate populations each get their own level pitch instead of one compromise spacing.
A set of four fleet vehicle tires kept together on one rack level, upright on tread, with blank unit tags attachedTagged by unit numberA set tagged to a specific vehicle at intake stays a set. Splitting it across levels or leaving it untagged is how positions disappear.
Wide forklift aisle between two rows of heavy steel tire racking in a municipal garage, tires upright on their treadAisle sized for the equipmentOnce truck or plow tires are involved, the aisle is set by the pallet jack or forklift that moves them, not by the rack footprint alone.
Steel racking bays holding both summer and winter fleet tire sets upright on tread in separate labelled sectionsSized for the changeover peakWinter/summer duplicate sets roughly double the population for a few weeks a year; that peak, not an average week, is what the run has to hold.

Utah’s changeover window is real capacity, not a one-time event

A studded or winter-tire program means two full sets per vehicle live in the building for part of the year. Sizing storage for the average week undercounts it every fall and every spring.

Planning storage for a mixed fleet garage?

Send your vehicle mix by band, the equipment that will move truck-size tires, and your usable wall length. We will lay out the run and pitch the levels before anything is quoted.

Request a Quote Call (800) 326-4403

Which rack format fits a fleet garage

Most fleet and municipal garages need conventional selective racking pitched in two or
three bands, on the same platform covered across the commercial tire storage racking hub.

  • Fixed starter and add-on bays — the default for a mixed-band fleet run. Every
    position directly picked, levels re-pitchable as the fleet mix changes.
  • Stackable tire racks — useful for absorbing the seasonal
    duplicate-set surge without committing permanent bays sized for the peak.
  • High density tire storage — when the garage genuinely cannot hold
    the mixed population and better bay planning will not close the gap.
  • Heavy-duty truck tire levels — where the fleet includes single-axle or larger
    commercial tires; see the dedicated heavy-duty truck tire storage engineering page for load
    and clearance considerations.

The parts, fluids and tools side of the same building is covered on our
fleet and
municipal garage parts storage
page, and both sit on the same pallet rack platform so a
single order can cover the whole garage.

Winter changeover is the stress test

Two short windows a year decide whether storage is adequate, because duplicate sets
arrive faster than they leave.

Plan the surge separately. Portable or stackable racks that appear for a few weeks are
often cheaper than permanent bays sized for the peak.

Tag on intake. An untagged set is a set nobody can release until someone goes looking for
it.

A municipal fleet garage during winter tire changeover with steel racking holding labelled fleet vehicle tire sets upright on tread

Installation, anchoring and housekeeping

A fleet garage aisle sees forklift and pallet-jack traffic a retail tire shop never does. None of the
following is onerous, and all of it is cheaper designed in than retrofitted.

🔧

Anchor it and keep it plumb

Freestanding bays are anchored to the slab and checked for plumb after loading, with column protection where powered equipment passes. Our rack installation page covers the method.

📦

Secure, stable storage

OSHA 1910.176 requires storage to be stacked, blocked, or secured so it cannot slide or collapse. Tires upright on the tread on a correctly loaded level satisfy that; floor stock beside a bay door does not.

🚸

Clear aisles for the equipment in use

Aisles have to stay clear and sized to whatever actually moves through them — a pallet jack or forklift needs more than a hand truck does.

🧹

No hazardous accumulation

Storage areas must be kept free of accumulations that create hazards. In a fleet garage that usually means take-offs and scrap need a defined home and a standing removal schedule.

🔥

Tires are a high-challenge commodity

Fire codes address rubber tire storage specifically once quantity and stacking height cross certain thresholds. Confirm the current edition and any local amendments with your fire protection engineer and the authority having jurisdiction before committing to a stacking height.

🔍

Inspect on a schedule

Damaged beams and columns come out of service rather than being nursed along, and equipment traffic makes a fleet-garage run worth walking more often. See rack inspection and repair.

What we will and will not tell you

We will size the racking, band it to your actual fleet mix, pitch the levels and lay out the run against your real aisle and equipment. We will not certify that an arrangement is compliant in your building — that determination belongs to the fire protection engineer of record and the authority having jurisdiction.

Shop Pallet Rack Starters Online

Fleet tire storage is built on the same pallet rack platform we ship to warehouses and distribution centers. These starter units can be bought directly online and configured to your own width, depth, height and level count; request a quote for tire-specific level pitches, add-on bays, volume or freight-rated orders.

Frequently asked questions

What makes fleet and municipal garage tire storage different from a tire shop?
The mix. A tire shop stocks a narrow band of retail sizes; a fleet or municipal garage holds tires for everything it operates, from sedans and pickups up to single-axle trucks, plow trucks, and sometimes buses, often in the same building. The storage has to hold that whole span at once, and it has to survive a seasonal swap when a large share of the fleet gets re-shod in the same few weeks.
How should a mixed light and heavy fleet size its tire racking?
By weight band, not by department. Group tires into two or three bands by actual size and weight rather than trying to average a plow-truck tire and a sedan tire onto the same shelf. Heavier commercial tires belong on lower, wider-pitched levels near the aisle they are handled in; lighter fleet sizes can sit higher. Never estimate the load a level carries — have it calculated for the actual tires you store.
Do we need a forklift aisle for fleet tire storage?
Once tires include single-axle truck or plow sizes, yes in most cases — those tires are commonly handled by powered equipment rather than carried. Aisle width should match the equipment that will use it, not just the rack footprint, and that aisle has to stay clear the same way any other aisle does.
How does winter tire changeover affect the layout?
It is the stress test for the whole system. A fleet garage running studded or winter tires typically holds two full sets per vehicle for part of the year, which roughly doubles the population at the changeover peak. Sizing storage for that peak — not an average week — is what keeps the surge out of the aisle during the two or three weeks a year everyone is busiest.
Should tires be tracked by unit number?
Yes, if the fleet is larger than a handful of vehicles. Tag sets by unit number or vehicle ID at intake, not later, and keep a set together as one position group. A set without a tag becomes a set nobody can release, and in a municipal garage with rotating shifts that is exactly how positions quietly disappear.
Can the same racking handle both tires and other fleet parts?
The platform can, but the level pitch usually should not be shared. Tire levels are pitched to tire diameter and handling clearance; parts levels are pitched to totes, filters and small stock. Running both loads in the same run on one compromise pitch wastes height on whichever load is smaller. Our broader look at mixed-use fleet storerooms, including parts, fluids and tools, is on the fleet and municipal garage parts storage page.
What do OSHA and NFPA actually require for a municipal tire storage area?
OSHA’s materials storage rule (1910.176) requires storage to be stacked, blocked, or otherwise secured against sliding or collapse, and requires aisles and passageways to be kept clear. Rack-mounted tires upright on the tread satisfy that; a floor pile beside the plow-truck bay does not. Fire codes address rubber tire storage specifically once quantity and stacking height cross certain thresholds — confirm the current edition and any local amendments with your fire protection engineer and the authority having jurisdiction before committing to a stacking height.
Do you have Utah experience with fleet and municipal facilities?
Yes — we design and supply racking for public works, transit and fleet operations across Utah on the same pallet rack platform used throughout this cluster. Every project is scoped to the client’s own fleet mix, aisle equipment and building; we do not publish counts or layouts for facilities without a documented, verified order to reference.

Planning tire storage for a fleet or municipal garage?

Send your vehicle mix by band, the equipment that moves heavier tires, and your usable wall length, and we will lay out the run and pitch the levels before anything is quoted. Call 801-328-8788.

Headquartered in Salt Lake City, UT • Serving customers nationwide
Local service areas: Salt Lake City • Provo • Ogden • Park City • St. George • Logan • Lehi • Orem